DTG & Care Technology
About Direct to Garment T-Shirt Printing
Direct to Garment Printing (or DTG Printing) is a process of printing on clothing using modified inkjet technology (just like your printer at home but fancier) DTG printing applies specialized textile inks directly into the fibers of the clothing that is being printed.
Over the last ten years, the resolution (precision) of direct to garment printers has increased dramatically. This means that DTG prints can look as good or better than traditional apparel printing processes, such as screen printing. You can’t feel the design on the garment, like in screen printing, since the design is printed into the fabric of the apparel.
At the same time, the cost to set up direct to garment printers has decreased – which means DTG printing has become more accessible and affordable than many traditional printing methods.
Technologically, direct to garment printing offers great advantages over traditional printing, such as live computer previews of prints, and running multiple printers from one computer. The amount of time & labor involved with DTG printing is significantly lower than traditional methods. It’s easy to print full color, intricately detailed prints either in volume or one at a time. This makes low volume, especially single orders easy to fulfill. NO MINIMUM requirements.
Disadvantages/Limitations of DTG Printing
Even with all the cost and time benefits, there are a few setbacks to DTG printing. In order for a printed design to look correct on dark materials, a white underlayer must be printed before color is applied (which we do). Many DTG printers do not print white ink on the garment before applying colored inks, which means your design may not look as good on dark garments than light garments. The biggest issue that may happen is that the shirt moves a little and so you can see a thin white line around the design which is the white underlayer. DTG inks are also a little more expensive than traditional printing inks. Direct to Garment printing takes less time to set up than traditional screen printing; however, the printing process itself takes longer per item. Unlike screen printing, where the setup takes the longest and the printing itself is relatively quick, there are no real price or time discounts when using DTG printing in volume.
Is DTG Printing Eco-friendly?
Yes. In most applications, the inks used in DTG printing are generally water-based, pigmented inks that are naturally sourced and environmentally friendly.
History of DTG
DTG printing is a relatively new technology (within the last 10 or so years.) Direct to garment printing was introduced around 1996 at a trade show in Tampa, Florida. In 1998, Brother, Intl. began to develop proprietary DTG printers, beta testing them until 2003, with the first showing at an Atlantic City, NJ trade show in 2005.
How well does DTG hold up over multiple washes?
DTG prints will remain just as bright and soft and won’t crack when properly cared for. Follow our guide to clothing care below to avoid cracking or fading.
The difference between DTG and Digital Direct to Garment printing
These days, most all DTG printing is done digitally – printers utilize software on computers to interpret visual data and inject it directly into fabrics, or directly onto other hard surfaces.
Clothing & Garment Care
A few tips to take care of the clothing that we print using direct to garment print methods. Follow the tips and your shirt will last a long time with the same bright looking design.
Washing: Wash inside out with cold water with similar colors using a gentle cycle
Ironing: If ironing is necessary, iron inside-out on the lowest setting
Drying: Tumble dry low or hang-dry
No-Nos: Avoid using bleach and do not dry clean.